Thursday, November 4, 2010

Ever Wonder How a Hat is Made? A Visit to See How Women's Summer Hats Are Made in China

You might think that a few large machines are sometimes automatically cutting fabric, straw weaving, sewing it all together and popping out the finished product. I know because that's what I thought too, before going to visit some of the hat "factories." There were dozens of rural areas, where many so-called peasants make their living.

One factory was two rooms in the lower floor. Five women were working there by sewing pieces of straw. Straw was cut here, too. Power then pushed down about six cookie-cutter metal triangular shapes in several layers of straw mats (cookies!). A quick result is a straw mat cuts, which could then be sewn together with some fabric strips. Sewing was all done with a regular sewing machine, a grandmother can have.

Hat, which for this race was a straw hat, which could be folded flat to store.

Another factory at another site was much larger. It was a cement building with lots of space tucked away behind some other places down a narrow driveway. The factory also had a few women sewing all my hats. These hats were made of strips of substances that were sewn in a circle from the center of the crown around and around until the border was completed. Tracks can be thin or thick.

They are sewn on a regular machine-made woman with a lot of skill. She needs skills, because somehow, when the angles fabric ribbons and goes around and around, she is able to make a hat shaped like a bell. It can also ensure that the correct size hat is about 56 cm around. As she turns around quickly tape strips, the hat shape. The first curvature of the crown to fit over the head and then flows to the brim. I do not know how to curve down the crown and brim to flow out, but she is!

Another hat is placed on the molding machine to compare it. This machine is hot. It is associated with a giant pipe, which can be rotated to raise and lower the press. The machine can be a hat at a time and operated by one person. Only the power of the heater.

Then, when it is pressed, the manufacturer must know hat if he wants to keep its shape, or only very soft and supple. If it is to hold its shape, the hat is taken into a large bucket of water. In this segment, some plastic beads had previously been dissolved. Hat is soaked in a bucket, thoroughly wettened and remove the dry in the sun. After drying is heated then pressed on and again .... is your hat!

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Ever Wonder How a Hat is Made? A Visit to See How Women's Summer Hats Are Made in China

Perhaps you think that some older machines are much automatically cut fabric, straw weaving, sewing it all together and finished product out popping. I know that because that's what I thought before offering anything to cap the "factories." In a rural area where many so-called farmers make their livings were dozens.

A factory in a house under the floor were two rooms. About five women working there were sewing together pieces of straw. Straw was also cut off right there. An electric press down a few layers of straw mats about six triangular shaped metal cookie cutter pushed (Kaukiz!). Straw mat cutouts instant results that can then sewn together with some fabric strips was going. Like all grandmothers sewing can be done with regular sewing machines were.

Coming out of the factory, a straw hat cap that could be folded flat to store.

Another factory in a different place was huge. It plenty of space down a narrow street tucked behind some other buildings were constructed with cement. The factory also had some all caps sewing women. These cap strips of cloth that were sewn from the center of the crown in a circle around and around until the brim was over, were made from. Can be thick or thin strips.

They have a regular stitch machine with a lot of skills are sewn by a woman. Because the skills needed in any way as the angle fabric ribbons and goes around and around, able to make the hat is a bell-shaped. She also able to make sure that the cap is about 56 cm around the right size to make. Ribbon strips around quickly as he spins, hat takes shape. Before curving down to fit the crown on the head and then blowing edge. I know that the crown curve and the limit can not flow out the bottom, but he does!

The next hat is placed on a pressing machine to flatten it out. The machine gets hot. This is a huge pipe that can be given to increase and is associated with less press. Machine at a time, a hat and it is operated by one person. Heater power is only part.

Then, after it is pressed, the manufacturer knows to hold its shape or if he just wants to cap completely soft and supple. If this is supposed to hold its shape, to cap a big bucket of water is taken. Some plastic pellets before the buckets were dissolved. Bucket hat, well wettened dunked in and taken out to dry in the sun. After it has dried, the hot press is pressed and then .... There is your hat!

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