Ever Wonder How a Hat is Made? A Visit to See How Women's Summer Hats Are Made in China

Perhaps you think that some older machines are much automatically cut fabric, straw weaving, sewing it all together and finished product out popping. I know that because that's what I thought before offering anything to cap the "factories." In a rural area where many so-called farmers make their livings were dozens.

A factory in a house under the floor were two rooms. About five women working there were sewing together pieces of straw. Straw was also cut off right there. An electric press down a few layers of straw mats about six triangular shaped metal cookie cutter pushed (Kaukiz!). Straw mat cutouts instant results that can then sewn together with some fabric strips was going. Like all grandmothers sewing can be done with regular sewing machines were.

Coming out of the factory, a straw hat cap that could be folded flat to store.

Another factory in a different place was huge. It plenty of space down a narrow street tucked behind some other buildings were constructed with cement. The factory also had some all caps sewing women. These cap strips of cloth that were sewn from the center of the crown in a circle around and around until the brim was over, were made from. Can be thick or thin strips.

They have a regular stitch machine with a lot of skills are sewn by a woman. Because the skills needed in any way as the angle fabric ribbons and goes around and around, able to make the hat is a bell-shaped. She also able to make sure that the cap is about 56 cm around the right size to make. Ribbon strips around quickly as he spins, hat takes shape. Before curving down to fit the crown on the head and then blowing edge. I know that the crown curve and the limit can not flow out the bottom, but he does!

The next hat is placed on a pressing machine to flatten it out. The machine gets hot. This is a huge pipe that can be given to increase and is associated with less press. Machine at a time, a hat and it is operated by one person. Heater power is only part.

Then, after it is pressed, the manufacturer knows to hold its shape or if he just wants to cap completely soft and supple. If this is supposed to hold its shape, to cap a big bucket of water is taken. Some plastic pellets before the buckets were dissolved. Bucket hat, well wettened dunked in and taken out to dry in the sun. After it has dried, the hot press is pressed and then .... There is your hat!

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