Ever Wonder How a Hat is Made? A Visit to See How Women's Summer Hats Are Made in China

You might think that a few large machines are sometimes automatically cutting fabric, straw weaving, sewing it all together and popping out the finished product. I know because that's what I thought too, before going to visit some of the hat "factories." There were dozens of rural areas, where many so-called peasants make their living.

One factory was two rooms in the lower floor. Five women were working there by sewing pieces of straw. Straw was cut here, too. Power then pushed down about six cookie-cutter metal triangular shapes in several layers of straw mats (cookies!). A quick result is a straw mat cuts, which could then be sewn together with some fabric strips. Sewing was all done with a regular sewing machine, a grandmother can have.

Hat, which for this race was a straw hat, which could be folded flat to store.

Another factory at another site was much larger. It was a cement building with lots of space tucked away behind some other places down a narrow driveway. The factory also had a few women sewing all my hats. These hats were made of strips of substances that were sewn in a circle from the center of the crown around and around until the border was completed. Tracks can be thin or thick.

They are sewn on a regular machine-made woman with a lot of skill. She needs skills, because somehow, when the angles fabric ribbons and goes around and around, she is able to make a hat shaped like a bell. It can also ensure that the correct size hat is about 56 cm around. As she turns around quickly tape strips, the hat shape. The first curvature of the crown to fit over the head and then flows to the brim. I do not know how to curve down the crown and brim to flow out, but she is!

Another hat is placed on the molding machine to compare it. This machine is hot. It is associated with a giant pipe, which can be rotated to raise and lower the press. The machine can be a hat at a time and operated by one person. Only the power of the heater.

Then, when it is pressed, the manufacturer must know hat if he wants to keep its shape, or only very soft and supple. If it is to hold its shape, the hat is taken into a large bucket of water. In this segment, some plastic beads had previously been dissolved. Hat is soaked in a bucket, thoroughly wettened and remove the dry in the sun. After drying is heated then pressed on and again .... is your hat!

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